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Who counts gumigam candies and how to make a cuckoo?
The great ice cream secrets are revealed
There may be bigger summer mysteries than these, but they usually take place in much warmer places
Tags
Gumigm
Tilon
Kokilida
Ice creams
an ice cream
Nestle
Yaniv Granot
Tuesday, 17 August 2021, 06:00 Updated: 06:50
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A tour of the Nestle ice cream factory (Shai Makhlouf)
Early morning in the industrial area of Beer Tuvia, and my thermometer has already exhausted that day.
He says "32," but we both know he can do more, and that he's suffering from severe, understandable motivational problems these months.
I ignore.
Both because this is the right way to escape conflicts in August, and also because I am about to enter in a few minutes one of the most sought after places in Israel right now.
To the delicious Instagram page of Walla!
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we saw everything, except the safe: A whipped cream visit to Milky's factory
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At one point, I admit, I even tried to lower expectations because I was afraid the build-up would spoil us.
Then I take a first step inside, smell the ice cream rising in the air, and know I was wrong.
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To the full article
Station 1: Gumigam
The rubber band at Nestle's ice cream factory (Photo: Walla !, Shai Makhlouf)
"There are four, sometimes more, usually no less," I was told, and then I got a smile that made me doubt everything I see
Let’s start with a boom that is the answer to one of the great mysteries of our lives - children and adults alike: yes, there is someone who counts how many gummy candies fit into every “gumigam” of Nestle.
This someone is a robot, or rather a viewfinder, placed above the machine and counting colorful pleasures.
It starts with a little popsicle, continues to the same viewfinder (I asked, there should be four candies there, but no one was willing to sign it for me in the legal documents I carried from home. "There are four, sometimes more, usually no less," I was explained, and then I got a smile that made me doubt everything I see), and ends with another little popsicle.
On the side there are huge cartons that contain all the gummy candies of all the gummies in the country, and the process that converts them into this yellow-blue-purple popsicle is mesmerizing.
However, it is not as mesmerizing as our second stop.
Station 2: Kokilida
The cuckoo strip at Nestle's ice cream factory (Photo: Walla !, Shai Makhlouf)
This is by no means a dream come true for a work day that includes a lot of cookies in hand, but it is the best version I can think of for working in a factory
We approach the production line of the mythical Cuckoo Sandwich with quite a bit of curiosity, expecting to see how such a large machine behaves into a relatively delicate ice cream cookie sandwich.
The answer, almost as always in these cases, is very simple.
The cuckoo starts with real hands of real Nestle facts.
Large boxes of cookies arrive at the opening of the line, and are placed one by one on the conveyor belt.
This is by no means a dream come true for a work day that includes a lot of cookies in hand, but it is the best version I can think of for working in a factory.
The cookie sets off, passes under a huge ice cream tube with two knives cut from the sides of a thick white disk that is the inside of the sandwich, and continues to get the cookie lid.
From there she wraps up, and continues on her way to destroying diets, not before she is weighed.
Irony, anyone?
Station 3: Tilon
The curtain strip at Nestle's ice cream factory (Photo: Walla !, Shai Makhlouf)
The result is a lot of steps on the way to the curtain, and a lot of curbs that are thrown aside because they did not meet the standard
Being our latest ice cream machines to date it is also the most complex, delivering an intricate yet elegant dance that ends with a sweet and layered cone.
The burdensome fragility here requires extreme care, and much more supervision and accuracy.
You will not say anything if you get a cuckoo that has exceeded a millimeter of its dough radius, but try to eat a curtain that mimics the architecture of the Leaning Tower of Pisa.
The result is a lot of steps on the way to the curtain, and a lot of curbs that are thrown aside because they did not meet the standard.
The thought of mechanical arms gripping dozens of tilons at once and passing them on reminds me of all the times I have not been able to do such a simple operation with my human hands for one tilon, so I do the required thing - stop thinking and staring.
Better, and more.
The mental gap between the pampering summer desserts and the hard work we witnessed at the factory closes in the usual way it always closes - a few minutes of talking about the process, and storming the ice cream fridge in Nestle's offices.
Gumigam first, as any intelligent person would choose.
Four candies, obviously I'm a writer.
The cuckoo after him, suddenly feels much heavier, perhaps because of the responsibility.
The curtain closes, the craft of thought of human beings and machines.
I want to think that from now on any ice cream like this will go crazy with a little thought about everything that brought it into our world, but the truth is rougher and more mundane of course, and the truth is it's hot outside now, and I need ice cream.
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